Commercial Sewing & Sewn Products

At SealWerks many of our welded & heat sealed products require some sewn areas. We are well suited for technical type items with close dimensions and stitch count tolerances. We fabricate products for a wide range of industries, but not manufacturing personal garment type items.

We employ skilled sewing machine operators and programable sewing machines to optimize production efficiently.

Industrial sewing services for product manufacturing

Heavy-duty sewing has long been a specialty of SealWerks. In addition to some of our standard products, such as patient positioning and bellows assemblies, we provide sewing for oversized and or irregularly shaped items, in thicknesses of up to 1/2″ on the same, or dissimilar materials.
Cutting Sewing Services
Commercial sewing machines are used on heavy materials. Lock stitch and other methods are used on commercial and military products
Miniform

Inflatable Medical Cushion
Some medical products require industrial sewing for products that need high performance and reliability.
Sewn and welded seat cover
Many products require both commercial sewing and RF welding for it's function.
vinyl seat cushions
Many products employ commercial sewing for the strength and durability it provides.

Our commercial cut and sew services include installing hardware and ancillary items such as:

  • Grommets
  • Snaps
  • Velcro tabs
  • Zippers
  • Ties
  • Draw Cords/ Cables
  • Hooks
  • Fasteners
  • Anchoring rings

Some of the materials we commonly use for sewn products:

Sewn bags
Commercial sewing works well on thermoplastic materials and is used to add ancillary attachments.
*Many of these products utilize heavy sewing and our radio frequency welding or heat sealing services as a primary or secondary means of fabrication.

Please find bellow a list of our capabilities. Most of those products involve industrial sewing and radio frequency welding.

  • Protective Covers
  • Bags & Cases
  • Industrial Straps
  • Vinyl Cushions
  • Merchandising Products
  • Seat Back Covers
  • Point of Purchase Displays
  • Large Graphics
  • Military Bags
Coated fabric sewn bag
Coated fabrics require commercial sewing for complex military product designs.

Frequently Asked Questions

Commercial sewing is stiching of large quantities of units in the same configuration.
These materials can be sewn if they are thin enough and of a softer durometer.
Yes, depending on the stitch/machine being used, we may be able to change the stitch type without interrupting the stitch line.

A lockstitch sometimes referred to as a type 301 lockstitch.

SealWerks provides technical support for your products

Many customers come to us in need of technical advice relative to the viable construction and/or commercial sewing options for their products. We work with heavy canvas, thick-coated type fabrics, as well as heavy high-temperature and specialty fabrics. We also sew lightweight to heavy PVC and other vinyl-type materials. Most of our commercial sewing equipment is set up to handle multiple layers of similar or dissimilar heavy materials, necessary for the functionality of the product. Sewing operators are proficient at handling oversized and/or heavy sewn product requirements. Our open floorplan and in-house manufacturing space allows for all size projects to be laid out during assembly for quality assurance checks for correct design, size and functionality requirements.

The average years of experience for both commercial heavy-duty sewing operators and supervisors at SealWerks is over 14 years. All of our personnel are well versed at proper installation of ancillary and optional features such as zippers and other specialty fasteners systems, as well as military stitching requirements.

SealWerks maintains a strong commitment to quality assurance. This involves the seamless communication between our engineering department, sales and estimating teams and our production shop supervisors. This has been cultivated over the years, as we know this is necessary not only in the production process, but also in the continuing education aspect for improved quality and efficiency. SealWerks provides a full service approach for cut and sew projects. As a contract sewing company, we’ll work with you on prototype product to full scale manufacturing designed to meet your production goals.

Our Commercial and Government Entity Code (CAGE) is 3DFY6

For more information about the use of cut and sew services on vinyl and textile materials, talk to us about your project. Our Experts can help you get started today!