At SealWerks, we specialize in the fabrication of products that require moderate to large quantities of sewn or sewn and welded goods. Our commercial sewing expertise is in the production of technical type items with relatively tight dimensional, stitch location and pattern tolerances as used on heavy textile and vinyl materials. We provide these services to many industries, however, we do not manufacture garments of any kind.
Industrial Sewing Services for Product Manufacturing
Heavy-duty sewing has long been a specialty of SealWerks. In addition to some of our standard products, such as duffel bags and insulated bags, we provide sewing for oversized and or irregularly shaped items, in thicknesses of up to 1/2″ on the same, or dissimilar materials.
Many products rely on industrial sewing to solve a problem in the workplace. That’s why cut and sew services are used to sew textiles; such as sewing canvas, sewing nylon, sew cordura, and sewing coated fabrics. Industrial sewing services are also used on polymer based materials including sewing pvc, sewing vinyl, and sewing on other types of synthetic plastic polymers.
Our commercial cut and sew services include installing hardware and ancillary items such as:
- Velcro tabs
- Draw Cords/ Cables
- Anchoring rings
Some of the materials we commonly use for sewn products:
*Many of these products utilize heavy sewing and our radio frequency welding or heat sealing services as a primary or secondary means of fabrication.
Complete Cut and Sew Product Fabrication
SealWerks provides in-house ancillary operations to our sewn products such as grommet insertion, graphics application, embroidery services and embossing / de-bossing of applicable materials. Attachments include heavy web strap, velcro and other specialty attaching or anchoring systems.
Our commercial cut and sew services house a substantial quantity of programmable and automated industrial equipment for heavy sewing, including cut and sew capabilities that cover a wide spectrum of possibilities. We are a full service contract sewing company that handle large and small projects that usually require that we sew vinyl, sew textiles and sew thermoplastic materials. Talk to our sales & engineering teams, we’ll work closely with you to determine the best materials to use and the best process applications required to meet your expectations.
What Type of Products Can Be Fabricated with Heavy Sewing?
Commercially sewn products are common in the industrial, medical, automotive and commercial industries. Our industrial heavy sewing services are used to manufacture many types of products that require sewn seams, sewing large panels together, and adding attachments such as zippers, buckles, snaps, grommets, and other hardware to perform the functionality of a specific product.
Due to the nature of our heavy sewing machines, we do not manufacture garments.
Visit our website pages to view more examples of sewn products we have manufactured.
- Protective Covers
- Sewn Bags & Cases
- Industrial Straps
- Vinyl Cushions
- Merchandising Products
- Seat Back Covers
- Point of Purchase Displays
- Large Graphics
- Perforated Air Distribution Ducts
- Military Bags
- Industrial & Acoustic Curtains
- Aircraft PCA Hoses
We Work from Drawings
We fabricate commercially sewn products and heavy material products by working with a product sample, your CAD drawings or blueprints, or our engineering staff can create new CAD drawings for you for a nominal charge. The sewn product drawings are reviewed for production efficiency, material choice and each product sewing application to ensure a durable, quality product is achieved. Drawings and product expectations are reviewed with the customer before any work begins.
SealWerks Provides Technical Support For Your Products
Many customers come to us in need of technical advice relative to the viable construction and/or commercial sewing options for their products. We work with heavy canvas, thick-coated type fabrics, as well as heavy high-temperature and specialty fabrics. We also sew lightweight to heavy PVC and other vinyl-type materials. Most of our commercial sewing equipment is set up to handle multiple layers of similar or dissimilar heavy materials, necessary for the functionality of the product. Sewing operators are proficient at handling oversized and/or heavy sewn product requirements. Our open floorplan and in-house manufacturing space allows for all size projects to be laid out during assembly for quality assurance checks for correct design, size and functionality requirements.
The average years of experience for both commercial heavy-duty sewing operators and supervisors at SealWerks is over 14 years. All of our personnel are well versed at proper installation of ancillary and optional features such as zippers and other specialty fasteners systems, as well as military stitching requirements.
SealWerks maintains a strong commitment to quality assurance. This involves the seamless communication between our engineering department, sales and estimating teams and our production shop supervisors. This has been cultivated over the years, as we know this is necessary not only in the production process, but also in the continuing education aspect for improved quality and efficiency. SealWerks provides a full service approach for cut and sew projects. As a contract sewing company, we’ll work with you on prototype product to full scale manufacturing designed to meet your production goals.
Our Cage Code is 3DFY6
For more information about the use of cut and sew services on vinyl and textile materials, talk to us about your project. Our Experts can help you get started today!